California Air Tools 3010 Service Manual Page 219
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FINAL DRIVE 11-15
Front Final Gear Case (KAF620E/H)
If the preload is out of the specified range, replace the
collar and/or shim(s).
○
To increase preload, decrease the size of the shim(s)
or collar. To decrease preload, increase the size of the
shim(s)orcollar.
○
Change the thickness a little at a time.
•
Recheck the bearing preload, and readjust as necessary.
•
Measure the bearing preload using a spring scale.
Using Spring Scale
Pinion Gear Bearing
Preload:
1.5 ∼ 3.0 N (0.15 ∼ 0.30 kg)
○
Hook the spring scale [A] on the handle at a point 200
mm (7.87 in.) [B] apart from the center of the gear shaft.
Hold the bearing housing in a vise so that the gear shaft
is vertical.
○
Apply force to the handle horizontally and at a right angle
to it.
Special Tool - Pinion Gear Holder: 57001-1281 [C]
•
Measure the bearing preload using a torque wrench [A].
Using Torque Wrench
Pinion Gear Bearing Pre lo ad Torque:
0.3 ∼ 0.6 N·m (0.03 ∼ 0.06 kgf·m, 2.6 ∼ 5.2 in·lb)
Special Tool - Pinion Gear Holder: 57001-1281 [B]
Backlash Adjustment
•
Check and adjust the gear backlash when any of the
backlash-related parts are replaced with new ones.
•
Clean any dirt and oil off the bevel gear teeth.
•
Assemble the front final gear case (see Front Final Gear
Case Assembly). Do not install the O-rings during adjust-
ment.
○
Check the backlash during tightening of the ring gear
cover bolts and stop tightening them immediately if the
backlash disappears. Then, change the ring gear shim
to a thinner one.
•
Set up a dial gauge against a ring gear tooth to check gear
backlash shown.
•
To measure the backlash, move the left front axle (ring
gear side) back and forth while holding the pinion gear
steady. The difference between the highest and the low-
est gauge reading is the amount of backlash.
If the backlash is not within the limit, replace the ring gear
shims. To increase backlash, decrease the thickness of
the shim(s). To decrease backlash, increase the thick-
ness of the shim(s).
○
Change the thickness a little at a time.
•
Recheck the backlash, and readjust as necessary.
- Utility Vehicle 1
- Service Manual 1
- Quick Reference Guide 3
- LIST OF ABBREVIATIONS 6
- EMISSION CONTROL INFORMATION 7
- (US Model only) 8
- Foreword 9
- General Information 11
- 1-2 GENERAL INFORMATION 12
- GENERAL INFORMATION 1-3 13
- 1-4 GENERAL INFORMATION 14
- GENERAL INFORMATION 1-5 15
- 1-6 GENERAL INFORMATION 16
- GENERAL INFORMATION 1-7 17
- 1-8 GENERAL INFORMATION 18
- GENERAL INFORMATION 1-9 19
- 1-10 GENERAL INFORMATION 20
- GENERAL INFORMATION 1-11 21
- 1-12 GENERAL INFORMATION 22
- GENERAL INFORMATION 1-13 23
- 1-14 GENERAL INFORMATION 24
- GENERAL INFORMATION 1-15 25
- 1-16 GENERAL INFORMATION 26
- GENERAL INFORMATION 1-17 27
- 1-18 GENERAL INFORMATION 28
- GENERAL INFORMATION 1-19 29
- 1-20 GENERAL INFORMATION 30
- GENERAL INFORMATION 1-21 31
- 1-22 GENERAL INFORMATION 32
- GENERAL INFORMATION 1-23 33
- 1-24 GENERAL INFORMATION 34
- GENERAL INFORMATION 1-25 35
- 1-26 GENERAL INFORMATION 36
- GENERAL INFORMATION 1-27 37
- 1-28 GENERAL INFORMATION 38
- GENERAL INFORMATION 1-29 39
- 1-30 GENERAL INFORMATION 40
- GENERAL INFORMATION 1-31 41
- 1-32 GENERAL INFORMATION 42
- GENERAL INFORMATION 1-33 43
- 1-34 GENERAL INFORMATION 44
- GENERAL INFORMATION 1-35 45
- 1-36 GENERAL INFORMATION 46
- Fuel System 47
- 2-2 FUEL SYST EM 48
- FUEL SYSTEM 2-3 49
- 2-4 FUEL SYST EM 50
- FUEL SYSTEM 2-5 51
- 2-6 FUEL SYST EM 52
- FUEL SYSTEM 2-7 53
- 2-8 FUEL SYST EM 54
- FUEL SYSTEM 2-9 55
- 2-10 FUEL SYSTEM 56
- FUEL SYSTEM 2-11 57
- 2-12 FUEL SYSTEM 58
- FUEL SYSTEM 2-13 59
- 2-14 FUEL SYSTEM 60
- FUEL SYSTEM 2-15 61
- 2-16 FUEL SYSTEM 62
- FUEL SYSTEM 2-17 63
- 2-18 FUEL SYSTEM 64
- FUEL SYSTEM 2-19 65
- 2-20 FUEL SYSTEM 66
- FUEL SYSTEM 2-21 67
- 2-22 FUEL SYSTEM 68
- FUEL SYSTEM 2-23 69
- 2-24 FUEL SYSTEM 70
- Cooling System 71
- 3-2 COOLING SYSTEM 72
- COOLING SYSTEM 3-3 73
- 3-4 COOLING SYSTEM 74
- COOLING SYSTEM 3-5 75
- 3-6 COOLING SYSTEM 76
- COOLING SYSTEM 3-7 77
- 3-8 COOLING SYSTEM 78
- COOLING SYSTEM 3-9 79
- 3-10 COOLING SYSTEM 80
- COOLING SYSTEM 3-11 81
- 3-12 COOLING SYSTEM 82
- COOLING SYSTEM 3-13 83
- 3-14 COOLING SYSTEM 84
- COOLING SYSTEM 3-15 85
- 3-16 COOLING SYSTEM 86
- COOLING SYSTEM 3-17 87
- 3-18 COOLING SYSTEM 88
- COOLING SYSTEM 3-19 89
- Engine Top End 91
- 4-2 ENGINE TOP END 92
- ENGINE TOP END 4-3 93
- 4-4 ENGINE TOP END 94
- ENGINE TOP END 4-5 95
- 4-6 ENGINE TOP END 96
- ENGINE TOP END 4-7 97
- 4-8 ENGINE TOP END 98
- ENGINE TOP END 4-9 99
- 4-10 ENGINE TOP END 100
- ENGINE TOP END 4-11 101
- 4-12 ENGINE TOP END 102
- ENGINE TOP END 4-13 103
- 4-14 ENGINE TOP END 104
- ENGINE TOP END 4-15 105
- 4-16 ENGINE TOP END 106
- ENGINE TOP END 4-17 107
- 4-18 ENGINE TOP END 108
- Converter System 109
- 5-2 CONVERTER SYSTEM 110
- CONVERTER SYSTEM 5-3 111
- 5-4 CONVERTER SYSTEM 112
- CONVERTER SYSTEM 5-5 113
- 5-6 CONVERTER SYSTEM 114
- CONVERTER SYSTEM 5-7 115
- 5-8 CONVERTER SYSTEM 116
- CONVERTER SYSTEM 5-9 117
- 5-10 CONVERTER SYSTEM 118
- CONVERTER SYSTEM 5-11 119
- 5-12 CONVERTER SYSTEM 120
- CONVERTER SYSTEM 5-13 121
- 5-14 CONVERTER SYSTEM 122
- CONVERTER SYSTEM 5-15 123
- 5-16 CONVERTER SYSTEM 124
- CONVERTER SYSTEM 5-17 125
- 5-18 CONVERTER SYSTEM 126
- CONVERTER SYSTEM 5-19 127
- 5-20 CONVERTER SYSTEM 128
- CONVERTER SYSTEM 5-21 129
- Engine Lubrication System 131
- 6-2 ENGINE LUBRICATION SYSTEM 132
- ENGINE LUBRICATION SYSTEM 6-3 133
- 6-4 ENGINE LUBRICATION SYSTEM 134
- ENGINE LUBRICATION SYSTEM 6-5 135
- 6-6 ENGINE LUBRICATION SYSTEM 136
- ENGINE LUBRICATION SYSTEM 6-7 137
- 6-8 ENGINE LUBRICATION SYSTEM 138
- ENGINE LUBRICATION SYSTEM 6-9 139
- Oil Pump and Relief Valve 140
- Oil Screen 141
- Oil Pressure Switch 142
- Engine Removal/Installation 143
- Exploded View 144
- Engine Bottom End 147
- 8-2 ENGINE B OTTOM E ND 148
- ENGINE BOTTOM E ND 8-3 149
- 8-4 ENGINE B OTTOM E ND 150
- ENGINE BOTTOM E ND 8-5 151
- 8-6 ENGINE B OTTOM E ND 152
- ENGINE BOTTOM E ND 8-7 153
- 8-8 ENGINE B OTTOM E ND 154
- ENGINE BOTTOM E ND 8-9 155
- 8-10 ENGINE BOTTOM END 156
- ENGINE BOTTOM END 8-11 157
- 8-12 ENGINE BOTTOM END 158
- ENGINE BOTTOM END 8-13 159
- 8-14 ENGINE BOTTOM END 160
- ENGINE BOTTOM END 8-15 161
- 8-16 ENGINE BOTTOM END 162
- ENGINE BOTTOM END 8-17 163
- Transmission 165
- 9-2 TRANSMISSION 166
- TRANSMISSION 9-3 167
- 9-4 TRANSMISSION 168
- TRANSMISSION 9-5 169
- 9-6 TRANSMISSION 170
- TRANSMISSION 9-7 171
- 9-8 TRANSMISSION 172
- TRANSMISSION 9-9 173
- 9-10 TRANSMISSION 174
- TRANSMISSION 9-11 175
- 9-12 TRANSMISSION 176
- TRANSMISSION 9-13 177
- 9-14 TRANSMISSION 178
- TRANSMISSION 9-15 179
- 9-16 TRANSMISSION 180
- TRANSMISSION 9-17 181
- 9-18 TRANSMISSION 182
- TRANSMISSION 9-19 183
- 9-20 TRANSMISSION 184
- TRANSMISSION 9-21 185
- 9-22 TRANSMISSION 186
- TRANSMISSION 9-23 187
- 9-24 TRANSMISSION 188
- TRANSMISSION 9-25 189
- 9-26 TRANSMISSION 190
- TRANSMISSION 9-27 191
- 9-28 TRANSMISSION 192
- TRANSMISSION 9-29 193
- Wheels/Tires 195
- 10-2 WHEELS/TIRES 196
- WHEELS/TIRES 10-3 197
- 10-4 WHEELS/TIRES 198
- WHEELS/TIRES 10-5 199
- 10-6 WHEELS/TIRES 200
- WHEELS/TIRES 10-7 201
- 10-8 WHEELS/TIRES 202
- WHEELS/TIRES 10-9 203
- Final Drive 205
- 11-2 FINAL DRIVE 206
- FINAL DRIVE 11-3 207
- 11-4 FINAL DRIVE 208
- FINAL DRIVE 11-5 209
- 11-6 FINAL DRIVE 210
- FINAL DRIVE 11-7 211
- 11-8 FINAL DRIVE 212
- FINAL DRIVE 11-9 213
- 11-10 FINAL DRIVE 214
- FINAL DR IVE 11-11 215
- 11-12 FINAL DRIVE 216
- FINAL DRIVE 11-13 217
- 11-14 FINAL DRIVE 218
- FINAL DRIVE 11-15 219
- 11-16 FINAL DRIVE 220
- FINAL DRIVE 11-17 221
- 11-18 FINAL DRIVE 222
- FINAL DRIVE 11-19 223
- 11-20 FINAL DRIVE 224
- FINAL DRIVE 11-21 225
- 11-22 FINAL DRIVE 226
- FINAL DRIVE 11-23 227
- 11-24 FINAL DRIVE 228
- FINAL DRIVE 11-25 229
- 11-26 FINAL DRIVE 230
- FINAL DRIVE 11-27 231
- 11-28 FINAL DRIVE 232
- FINAL DRIVE 11-29 233
- 11-30 FINAL DRIVE 234
- FINAL DRIVE 11-31 235
- 11-32 FINAL DRIVE 236
- FINAL DRIVE 11-33 237
- 11-34 FINAL DRIVE 238
- FINAL DRIVE 11-35 239
- 11-36 FINAL DRIVE 240
- FINAL DRIVE 11-37 241
- Table of Contents 243
- 12-2 BRAKES 244
- BRAKES 12-3 245
- 12-4 BRAKES 246
- BRAKES 12-5 247
- 12-6 BRAKES 248
- BRAKES 12-7 249
- 12-8 BRAKES 250
- BRAKES 12-9 251
- 12-10 BRAKES 252
- BRAKES 12-11 253
- 12-12 BRAKES 254
- BRAKES 12-13 255
- 12-14 BRAKES 256
- BRAKES 12-15 257
- 12-16 BRAKES 258
- BRAKES 12-17 259
- 12-18 BRAKES 260
- BRAKES 12-19 261
- 12-20 BRAKES 262
- BRAKES 12-21 263
- 12-22 BRAKES 264
- Suspension 265
- 13-2 SUSPENSION 266
- SUSPENSION 13-3 267
- 13-4 SUSPENSION 268
- SUSPENSION 13-5 269
- 13-6 SUSPENSION 270
- SUSPENSION 13-7 271
- 13-8 SUSPENSION 272
- SUSPENSION 13-9 273
- Steering 275
- 14-2 STEERING 276
- STEERING 14-3 277
- 14-4 STEERING 278
- STEERING 14-5 279
- 14-6 STEERING 280
- STEERING 14-7 281
- 14-8 STEERING 282
- STEERING 14-9 283
- 14-10 STEERING 284
- 15-2 FRA ME 286
- FRAME 15-3 287
- 15-4 FRA ME 288
- FRAME 15-5 289
- 15-6 FRA ME 290
- FRAME 15-7 291
- 15-8 FRA ME 292
- FRAME 15-9 293
- 15-10 FRAME 294
- FRAME 15-11 295
- 15-12 FRAME 296
- FRAME 15-13 297
- 15-14 FRAME 298
- Electrical System 299
- 16-2 ELECTRICAL SYSTEM 300
- ELECTRICAL SYSTEM 16-3 301
- 16-4 ELECTRICAL SYSTEM 302
- ELECTRICAL SYSTEM 16-5 303
- 16-6 ELECTRICAL SYSTEM 304
- ELECTRICAL SYSTEM 16-7 305
- 16-8 ELECTRICAL SYSTEM 306
- ELECTRICAL SYSTEM 16-9 307
- 16-10 ELECTRICAL SYSTEM 308
- ELECTRICAL SYSTEM 16-11 309
- 16-12 ELECTRICAL SYSTEM 310
- ELECTRICAL SYSTEM 16-13 311
- 16-14 ELECTRICAL SYSTEM 312
- ELECTRICAL SYSTEM 16-15 313
- 16-16 ELECTRICAL SYSTEM 314
- ELECTRICAL SYSTEM 16-17 315
- 16-18 ELECTRICAL SYSTEM 316
- ELECTRICAL SYSTEM 16-19 317
- 16-20 ELECTRICAL SYSTEM 318
- ELECTRICAL SYSTEM 16-21 319
- 16-22 ELECTRICAL SYSTEM 320
- ELECTRICAL SYSTEM 16-23 321
- 16-24 ELECTRICAL SYSTEM 322
- ELECTRICAL SYSTEM 16-25 323
- 16-26 ELECTRICAL SYSTEM 324
- ELECTRICAL SYSTEM 16-27 325
- 16-28 ELECTRICAL SYSTEM 326
- ELECTRICAL SYSTEM 16-29 327
- 16-30 ELECTRICAL SYSTEM 328
- ELECTRICAL SYSTEM 16-31 329
- 16-32 ELECTRICAL SYSTEM 330
- ELECTRICAL SYSTEM 16-33 331
- 16-34 ELECTRICAL SYSTEM 332
- ELECTRICAL SYSTEM 16-35 333
- 16-36 ELECTRICAL SYSTEM 334
- ELECTRICAL SYSTEM 16-37 335
- 16-38 ELECTRICAL SYSTEM 336
- ELECTRICAL SYSTEM 16-39 337
- 16-40 ELECTRICAL SYSTEM 338
- ELECTRICAL SYSTEM 16-41 339
- 16-42 ELECTRICAL SYSTEM 340
- ELECTRICAL SYSTEM 16-43 341
- 16-44 ELECTRICAL SYSTEM 342
- ELECTRICAL SYSTEM 16-45 343
- 16-46 ELECTRICAL SYSTEM 344
- ELECTRICAL SYSTEM 16-47 345
- 16-48 ELECTRICAL SYSTEM 346
- ELECTRICAL SYSTEM 16-49 347
- 16-50 ELECTRICAL SYSTEM 348
- ELECTRICAL SYSTEM 16-51 349
- 16-52 ELECTRICAL SYSTEM 350
- ELECTRICAL SYSTEM 16-53 351
- 16-54 ELECTRICAL SYSTEM 352
- ELECTRICAL SYSTEM 16-55 353
- 16-56 ELECTRICAL SYSTEM 354
- ELECTRICAL SYSTEM 16-57 355
- 16-58 ELECTRICAL SYSTEM 356
- ELECTRICAL SYSTEM 16-59 357
- Appendix 359
- 17-2 APPE N DIX 360
- APPENDIX 17-3 361
- 17-4 APPE N DIX 362
- APPENDIX 17-5 363
- 17-6 APPE N DIX 364
- APPENDIX 17-7 365
- 17-8 APPE N DIX 366
- APPENDIX 17-9 367
- MODEL APPLICATION 368
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