California Air Tools 3010 Service Manual Page 504

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18-26 APPENDIX
Troubleshooting Guide
Piston slap:
Cylinder/piston clearance excessive
Cylinder, piston worn
Connecting rod bent
Piston pin, piston pin hole worn
Valve noise:
Valve clearance incorrect
Valve spring broken or weak
Camshaft bearing worn
Rocker arm push rod runout excessive
Other noise:
Connecting rod small end clearance exces-
sive
Connecting rod big end clearance exces-
sive
Piston ring worn, broken, or stuck
Piston seizure or damaged
Cylinder head gasket leaking
Exhaust pipe leaking at cylinder head con-
nection
Crankshaft runout excessive
Engine mount loose
Crankshaft bearing worn
Cooling fan belt loose
Abnormal Drive Train Noise:
Converter noise:
Belt worn
Drive or driven pulley sheave worn
Drive or driven pulley movable sheave bush
worn
Drive or driven pulley mount loose
Driven pulley shoe worn
Drive pulley weight or roller side washer
worn
Drive pulley weight or roller worn
Transmission noise:
Bearings worn
Transmission gear worn or chipped
Metal chips jammed in gear teeth
Transmission oil insufficient
Final drive noise:
Bearing worn
Gears worn or chipped
Metal chips jammed in gear teeth
Insufficient lubricant
Bevel gears maladjusted
LSDclutchfrictionplateworn
LSD clutch spring worn
Universal joint damaged
Abnormal Frame Noise:
Shock absorber noise:
Shock absorber damaged
Brake noise:
Brake linings overworn or worn unevenly
Drum worn unevenly or scored
Brake spring(s) weak or broken
Foreign matter in hub
Brake not properly adjusted
Other noise:
Bracket, nut, bolt, etc. not properly
mounted or tightened
Exhaust Smokes Excessively:
White smoke:
Piston oil ring worn
Cylinder worn
Valve oil seal damaged
Valve guide worn
Engine oil level too high
Black smoke:
Air cleaner clogged
Brown smoke:
Air cleaner poorly sealed or missing
Handling and/or Stability Unsatisfactory:
Steering wheel hard to turn:
Steering shaft bearing damaged
Steering shaft lubrication inadequate
Steering shaft bent
Steering gear assembly damaged
Tire air pressure too low
LSD clutch maladjusted
EPS unit trouble
EPS ECU trouble
Noise when turning:
Damaged side gear or pinion (front final
gear case)
Worn clutch friction plate (front final gear
case)
Worn clutch spring (front final gear case)
ESP unit mount loose
Steering wheel shakes or excessively
vibrates:
Tire(s) worn
Suspension arm bushing worn
Tie-rod joint worn
Wheel rim warped
Axle shaft bearing worn
Steering wheel mount loose
Steering bolt or nut loose
Steering wheel pulls to one side:
Frame bent
Wheel misalignment
Suspension arm bent or twisted
Steering shaft bent
Steering gear assembly damaged
Front or rear tire air pressure unbalanced
Shock absorber unbalanced
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